Key Shipment Details
- Transportation Mode: Air Freight
- Origin: Zhengzhou Xinzheng International Airport (CGO), China
- Destination: Chicago O’Hare International Airport (ORD), USA
- Cargo Information:
- Product: Lithium Metal Batteries (CR14250E)
- HS Code: 8506500000
- Packaging: 75 Boxes
- Weight: 210 kg
- Volume: 1 CBM

Lithium metal batteries are critical power sources for various devices, from medical equipment to industrial tools. Shipping these batteries internationally requires strict compliance with safety regulations due to their classification as dangerous goods. This case study outlines the successful air freight shipment of 75 boxes of lithium metal batteries from Zhengzhou, China, to Chicago, USA.
Why Air Freight for Lithium Metal Batteries?
- Urgency: Air freight ensures rapid delivery, crucial for time-sensitive projects and inventory restocking.
- Safety: Specialized handling and packaging protect the batteries during transit.
- Regulation Compliance: Air freight carriers are equipped to meet international dangerous goods (DG) standards.
Logistics Process
1. Pre-Shipment Planning
Client Requirements
The client required a fast and compliant shipping solution to deliver lithium metal batteries to their distribution center in Chicago.
Route Optimization
A direct air freight route from Zhengzhou to Chicago was selected to minimize transit time and handling risks.
2. Packaging and Labeling
Due to the batteries’ classification as dangerous goods, specialized packaging and labeling were implemented:
- Individual Packaging: Each battery was packed in individual boxes with anti-static and shock-absorbing materials.
- Outer Carton: Multiple inner boxes were securely placed in sturdy, UN-certified outer cartons.
- Labeling:
- Hazard labels indicating “Class 9 – Miscellaneous Dangerous Goods.”
- Handling instructions, including “This Side Up” and “Do Not Load on Passenger Aircraft.”
3. Export Documentation and Compliance
The shipment complied with IATA Dangerous Goods Regulations (DGR):
- Commercial Invoice: Detailed the batteries’ specifications, quantity, and HS code (8506500000).
- Packing List: Provided weight, volume, and packaging details.
- Shipper’s Declaration for Dangerous Goods (DGD): Confirmed compliance with DG handling requirements.
- Air Waybill (AWB): Included shipment tracking and carrier details.
Customs clearance at Zhengzhou Airport was expedited due to accurate documentation.
4. Air Transport from Zhengzhou to Chicago
Flight Details
- Route: Zhengzhou (CGO) → Chicago (ORD)
- Transit Time: Approximately 12 hours (direct flight).
- Carrier: An airline certified to handle dangerous goods cargo.
Safety Measures
- Cargo was stored in a specialized area of the aircraft, isolated from other goods.
- Real-time monitoring ensured temperature and pressure remained stable throughout the flight.
5. Customs Clearance in the USA
At Chicago O’Hare International Airport, customs officials reviewed the shipment:
- Document Verification: Ensured compliance with U.S. import regulations and FAA guidelines for lithium batteries.
- HS Code Compliance: Proper classification under HS Code 8506500000 expedited the clearance process.
The shipment cleared customs without delays and was released for final delivery.
6. Final Delivery
After customs clearance, the cartons were transferred to a local logistics provider for delivery to the client’s distribution center. The shipment arrived intact and on time, ready for immediate distribution to end-users.
Challenges and Solutions
Challenge | Solution |
---|---|
Compliance with DG Standards | Followed IATA DGR guidelines and used UN-certified packaging. |
Protecting Fragile Cargo | Multi-layered packaging minimized the risk of damage. |
Customs and Safety Inspections | Prepared detailed documentation to expedite clearance and inspections. |
Advantages of Air Freight for Lithium Metal Batteries
- Rapid Delivery: Air freight enabled delivery to the USA within 48 hours, meeting the client’s deadline.
- Safety and Security: Specialized handling ensured the batteries remained safe during transit.
- Regulatory Compliance: All IATA and FAA regulations were adhered to, avoiding delays or penalties.
Tonlexing’s Expertise in Dangerous Goods Shipping
Tonlexing specializes in air freight logistics for dangerous goods like lithium metal batteries. Our services include:
- Custom Packaging Solutions: Designed to meet international safety standards.
- Regulatory Compliance Support: Expertise in navigating complex DG shipping regulations.
- Real-Time Tracking: Transparent updates throughout the shipment journey.
Explore More Air Freight Services
This air freight shipment of lithium metal batteries from Zhengzhou to Chicago demonstrates Tonlexing’s ability to manage complex logistics for dangerous goods. By prioritizing compliance, safety, and efficiency, we delivered the client’s cargo on time and in perfect condition.
Explore our air freight services from China to the USA to learn how we can optimize your shipping needs.